Manufacturing Process of Spiral Submerged-arc Welded steel pipe
(1) Raw materials that strip, wire, flux. Must go through rigorous testing before being put into the physical and chemical.
(2) Strip head and tail docking, using single or double wire submerged arc welding, in rolled steel by automatic submerged arc welding.
(3) Before molding, the strip after flattening, cutting, trimming, planing, surface cleaning and transportation to the curved edge treatment.
(4) The use of electrical contacts on both sides of the conveyor control the pressure cylinder pressure to ensure the smooth delivery of the strip.
(5) The use of internal or external control roll forming.
(6) The weld gap control device to ensure that the weld gap to meet the welding requirements, diameter, volume and the wrong side of the weld gap have been strictly controlled.
(7) The welding and soldering are used outside the United States Lincoln welding machine for single or double wire submerged arc welding, to obtain stable welding specifications.
(8) After welding the weld line continuous ultrasonic injury checked to ensure 100% coverage of non-destructive testing of spiral weld. If defective, automatic alarm and spraying tags, production workers so adjusting the process parameters, and remove defects.
(9) The use of air plasma cutting machine to cut a single tube.
(10) Cut into a single pipe, each batch of steel should be carried out strict inspection system, inspection of weld mechanical properties, chemical composition, fusion status, steel surface quality and after NDT inspection process to ensure that qualified pipe before they can formally put into production.
(11) There is a continuous sonic flaw marks the site of the weld, manual ultrasonic and X-ray review, if there are defects after repair again after destructive testing until confirmation defect has been eliminated.
(12) Steel butt weld and spiral weld intersects with D-type connector where the pipe all through the X-ray television or film examination.
(13) Each pipe hydrostatic test pressure radial seal. Test pressure steel pipe pressure and time by computer testing device strictly controlled. Test parameters are automatically printed record.
(14) Pipe end machining, so that the end vertical, blunt edge bevel and accurate control.
Spiral Seam Annealing Systems:
Spiral Seam Annealing Systems:
Outside Diameter Control
X-Ray Testing Online
Hydrostatic Testing
Welding of hot rolled steel coils takes spiral form after passing through preforming and forming rolls. Excellent exterior weld quality at high production speeds is provided by double submerged arc welding process. Manufactured pipes are cut to the desired lengths at the exit of the pipe machine. Pipe ends are beveled by means of carbide machining for accurate on-site welding.
After the pipe is conveyed to hydrostatic testing and off-line ultrasonic testing and/or real time X-ray inspection, the pipe will be subject to final inspection for the compliance to customer requirements.
Starting from incoming control up to the final inspection stage; entire process is monitored and supported by computerized system. Traceability is achieved by input controls and barcodes through entire production lines.
